Introduction:

This 3-day training program will equip participants with the knowledge and skills necessary to understand and implement Total Productive Maintenance (TPM) and 5S methodologies.

Objectives:

• Understand the core principles of TPM and its benefits

• Explore the various components of the 5S framework

• Develop practical skills for implementing and sustaining TPM and 5S in the workplace

• Analyze and identify current inefficiencies and implement solutions for improvement

Day 1 : 

• Introduction to TPM: History, philosophy, and goals

• The eight pillars of TPM and their importance

• Understanding Overall Equipment Effectiveness (OEE) and its role in TPM

• Introduction to 5S: The five steps and their application

• Benefits of implementing 5S in the workplace

• Practical exercises and simulations for applying 5S principles

Day 2: :

• In-depth exploration of selected TPM pillars:

• Autonomous Maintenance (AM)

• Planned Maintenance (PM)

• Quality Maintenance (QM)

• Engaging participants in discussions and case studies related to TPM implementation

• Workshop: Applying 5S to specific work areas

• Group discussions and presentations on 5S implementation plans

Day 3: 

• Implementing TPM and 5S: Overcoming challenges and maintaining momentum

• The role of leadership and employee engagement in successful implementation

• Tools and techniques to sustain continuous improvement

• Action planning: Participants develop specific action plans for implementing TPM and 5S in their workplaces

• Course wrap-up, conclusion, and Q&A session

Conclusion:

By the end of this training, participants will gain a comprehensive understanding of TPM and 5S and be equipped with the necessary tools and knowledge to implement these methodologies effectively in their workplaces