Introduction:

This intensive 3-day training program equips participants with the knowledge and skills necessary for the safe and efficient operation, maintenance, and troubleshooting of rotating equipment commonly found in various industries. Through a combination of theoretical lectures, practical demonstrations, and hands-on exercises, participants will gain a comprehensive understanding of the fundamental principles, best practices, and common challenges associated with managing rotating equipment throughout its lifecycle

Objectives:

• Understand the different types of rotating equipment, their applications, and operating principles.

• Master the safe and proper procedures for starting up, operating, and shutting down rotating equipment.

• Develop essential skills for conducting preventive maintenance activities to ensure optimal performance and extend equipment lifespan.

• Learn effective troubleshooting techniques to diagnose and resolve common operational issues with rotating equipment.

Day 1 : Fundamentals and Start-up

• Introduction to rotating equipment: types, applications, and design principles.

• Understanding of bearings, seals, lubrication systems, and critical components.

• Safety protocols and procedures for operating rotating equipment.

• Pre-startup checks and procedures.

• Safe startup practices for various types of rotating equipment.

• Introduction to control systems and monitoring parameters.

Day 2: Operation and Maintenance

• Principles of vibration analysis and its role in condition monitoring.

• Lubrication practices for different types of rotating equipment.

• Preventive maintenance schedules and procedures for rotating equipment.

• Hands-on demonstrations of maintenance tasks: oil analysis, filter changes, and basic troubleshooting techniques.

• Introduction to maintenance software and record-keeping practices.

• Group discussions and case studies on common operational challenges.

Day 3: Troubleshooting and Conclusion

• Advanced troubleshooting techniques for identifying and diagnosing common faults in rotating equipment.

• Root cause analysis methodology to identify the underlying causes of equipment failures.

• Best practices for corrective maintenance and repair procedures.

• Open forum for Q&A and discussion of specific industry-related challenges.

• Course wrap-up, key takeaways, and post-training resources.

• Assessment and certification (optional).

Conclusion:

By successfully completing this 3-day training program, participants will gain the confidence and competence to effectively manage their rotating equipment assets, ensuring their reliability, safety, and optimal performance within their respective industries.