Introduction:

This intensive 3-day training program equips participants with the knowledge and skills needed to effectively maintain and troubleshoot various plant equipment. Whether you are a new operator, maintenance technician, or looking to enhance your existing skillset, this program will provide a comprehensive foundation for reliable plant operation.

Objectives:

• Understand the principles of preventive maintenance and its importance in plant operation.

• Acquire the skills to safely and effectively perform routine maintenance tasks on various equipment types.

• Develop a systematic approach to trouble-shooting equipment malfunctions and identifying root causes.

Day 1 : Foundations of Plant Maintenance

• Overview of different plant types and their maintenance needs.

• Importance of preventive maintenance in maximizing plant efficiency and safety.

• Introduction to various maintenance philosophies and best practices.

• Introduction to maintenance documentation and record-keeping.

• Understanding and applying personal protective equipment (PPE) regulations.

• Following lockout/tagout procedures for safe equipment isolation.

• Identifying and mitigating potential hazards during maintenance activities.

Day 2:  Equipment-Specific Maintenance and Troubleshooting

• Identifying common pump types and their maintenance requirements.

• Performing routine maintenance on valves and identifying potential malfunctions.

• Understanding piping system components and troubleshooting leaks and blockages.

• Safe electrical work practices and lockout/tagout procedures for electrical equipment.

Day 3: Advanced Troubleshooting and Communication

• Developing a logical approach to problem identification and resolution.

• Utilizing diagnostic tools and equipment to isolate equipment faults.

• Applying troubleshooting flowcharts and decision trees for efficient problem-solving.

• Importance of clear and concise communication in reporting maintenance activities.

Conclusion:

This 3-day training program provides a valuable foundation for participants seeking to excel in plant maintenance and trouble-shooting roles. By combining theoretical knowledge with practical exercises, participants gain the confidence and skills necessary to contribute to a safe, efficient, and reliable plant operation.