Introduction:

This comprehensive 3-day training program equips participants with the knowledge and skills required to operate, maintain, and troubleshoot various industrial heating systems effectively. Through a combination of classroom lectures, hands-on demonstrations, and practical exercises, participants will gain a thorough understanding of the principles, operation, and maintenance procedures of critical industrial heating equipment, ensuring efficient and safe production processes.

Objectives:

• Understand the fundamental principles of heat transfer and their application in industrial heating systems.

• Identify various types of industrial heating systems and their characteristics.

• Learn safe operating procedures for different heating systems.

• Develop essential skills for performing routine maintenance and troubleshooting common issues.

• Enhance the ability to diagnose and address system malfunctions for optimal performance.

Day 1 : Fundamentals & System Types

• Morning:

• Introduction to Industrial Heating Systems: Applications, classification, and energy considerations.

• Fundamentals of Heat Transfer: Conduction, convection, and radiation in industrial processes.

• Fuel Systems and Combustion Principles: Types of fuels, combustion chemistry, and efficiency considerations.

Day 2:  Operation & Maintenance Practices

• Safe Operating Procedures: Pre-startup checks, shutdown procedures, and emergency response protocols.

• Preventative Maintenance: Lubrication, cleaning, and inspection schedules for various heating systems.

• Maintenance Techniques: Demonstration of common maintenance tasks on specific equipment.

Day 3: Advanced Topics & Hands-on Application

• Optimization Strategies: Techniques for improving efficiency and reducing energy consumption in heating systems.

• Introduction to Advanced Controls: PID control, advanced safety features, and automation in heating processes.

• Standards and Regulations: Overview of relevant safety and environmental regulations for industrial heating systems.

Conclusion:

• Operate various industrial heating systems safely and efficiently.
• Perform routine maintenance tasks to ensure optimal performance and longevity of the equipment.
• Systematically troubleshoot and diagnose common malfunctions in industrial heating systems.
• Contribute significantly to the efficiency, safety, and cost-effectiveness of industrial heating processes.